This article will explain how to properly set the cable length for manual hub interfaces with the enviolo cable tool. Using the enviolo cable tool makes it much easier to get the right cable length.
Set the cable length without the cable tool
For instructions on how to set the right cable length without the enviolo cable tool, check this article instead.
Step-by-step instructions
Video
Tools
- enviolo Cable Tool
- Cable cutting pliers
- 2mm Allen key
Assembly instructions
- Assemble the cable-end hardware only by pulling cables at the end of the housing. Never rotate the grip with cables unattached, as they can bind inside the barrel adjuster.
- Pass the shift cables through the appropriate cable housing and ensure the housing is seated completely into the shifter.
- Thread both barrel adjusters completely clockwise (in) to provide maximum assembly slack.
- Pull the Overdrive shift cable(2) firmly at the rear axle location until it stops, checking to make sure that the shift indicator goes completely flat (Twist Display) or that the grip rotates fully in the counterclockwise direction shown (Twist controllers), viewed from the right side of the bicycle.
- Place the underdrive cable (1) through the gauge and smaller end cap to the rearmost position in the cable cutting tool, labeled "Multi turn". Tighten the small screw with 1.5 to 2 Nm.
- Insert the overdrive cable (2) into the according fixture on the cable-cutting tool. Ensure that the display is in full underdrive by pulling the cable to the maximum position (display icon should be flat).
- Using a 2mm Allen key, secure the cable and torque to 1.5-2.0 Nm.
- Cut the excess cable as short as possible, at a maximum of 2.0mm from the end of the underdrive cable stop.
- Ensure that the cable housing is seated fully at the barrel adjuster.
- Now pull the underdrive shift cable through the tool and make sure that the shift indicator (rotation indicator) does not move during this process or that the handle still remains fully rotated counterclockwise, as seen from the right side of the bike).
- Make sure the underdrive shift cable and underdrive cable stop are free and unobstructed.
- Now insert the overdrive cable latch in the according fixture and guide the overdrive cable through.
- Using a 2mm Allen key, secure the cable and torque to 1.5-2.0 Nm.
- Cut the cable flush with the cable stop fixture and tuck the remaining cable length into the overdrive latch.
- Ensure that the cable housing is seated fully at the controller.
Done
If you successfully follow all the steps above, the cable length should now be set correctly. You can now connect the cables to the manual hub interface. If you have any questions, don't hesitate to contact support.